复合材料科学与工程 ›› 2025, Vol. 0 ›› Issue (7): 108-114.DOI: 10.19936/j.cnki.2096-8000.20250728.013

• 设计与工艺 • 上一篇    下一篇

2.5D织物/酚醛复合材料辊压浸渍制备及性能研究

李然, 赵一搏, 吴文敬   

  1. 航天材料及工艺研究所,北京 100076
  • 收稿日期:2024-06-03 出版日期:2025-07-28 发布日期:2025-08-22
  • 作者简介:李然(1989—),男,博士,高级工程师,研究方向为树脂基防热复合材料与成型工艺,li_ran808@163.com。

Preparation and properties of 2.5D fabric/phenolic composite material by rolling impregnation

LI Ran, ZHAO Yibo, WU Wenjing   

  1. Aerospace Materials and Technology Research Institute, Beijing 100076, China
  • Received:2024-06-03 Online:2025-07-28 Published:2025-08-22

摘要: 本文针对辊压浸渍方法,通过设计五因素三水平正交试验研究五项工艺参数对浸渍织物质量和复合材料物理、力学性能的影响。研究结果表明,浸渍过程中的辊压次数对树脂含量的影响最大,其次为树脂预热温度。辊压浸渍适宜在较低树脂预热温度(30 ℃)下进行多次辊压(辊压次数大于等于5次),可保证预浸织物具有较高的树脂含量,由此制备的复合材料具有理想的树脂含量、密度和厚度。织物下铺放塑料网格的网孔尺寸对织物浸渍均匀性影响较大,较小网孔(0.8 mm)更有利于辊压浸渍均匀,且由此制备的复合材料力学性能更高。

关键词: 2.5D织物, 辊压浸渍, 工艺研究, 复合材料

Abstract: This article focuses on the roller impregnation method and studied the influence of five process parameters on the quality of impregnated fabrics and the physical and mechanical properties of composite materials through the design of a five factor and three level orthogonal experiment. The research results indicate that the number of cycles in the impregnation process has the greatest impact on the resin content, followed by the resin preheating temperature. Rolling impregnation is suitable for low resin preheating temperature (30 ℃) and multiple rolling cycles (≥5 cycles) to ensure that the prepreg fabric has a high resin content, resulting in ideal resin content, density, and thickness of the composite material. The size of the mesh has a significant impact on the uniformity of fabric impregnation. A smaller mesh size (0.8 mm) is more conducive to uniform rolling impregnation, and the resulting composite material has higher mechanical properties.

Key words: 2.5D fabric, roller impregnation, process research, composites

中图分类号: