复合材料科学与工程 ›› 2025, Vol. 0 ›› Issue (7): 61-70.DOI: 10.19936/j.cnki.2096-8000.20250728.008

• 设计与工艺 • 上一篇    下一篇

湿热振动环境下不同穿孔间距的层合板修理尺寸边界分析

谢昊航1, 崔开心2, 卢翔1*, 王明夫2   

  1. 1.中国民航大学 交通科学与工程学院,天津 300300;
    2.中国民航大学 航空工程学院,天津 300300
  • 收稿日期:2024-03-22 出版日期:2025-07-28 发布日期:2025-08-22
  • 通讯作者: 卢翔(1969—),男,博士,教授,硕士生导师,主要从事民机复合材料结构损伤与修理方面的研究,xlu@cauc.edu.cn。
  • 作者简介:谢昊航(1999—),男,硕士研究生,主要从事航空复合材料修理与振动方面的研究。
  • 基金资助:
    国家自然科学基金(U2033209);天津市研究生科研创新项目-一般专项(2022SKY158)

Dimensional boundary analysis of plywood repairs with different perforation spacing in hygrothermal vibration environments

XIE Haohang1, CUI Kaixin2, LU Xiang1*, WANG Mingfu2   

  1. 1. College of Transportation Science and Engineering, Civil Aviation University of China, Tianjin 300300, China;
    2. College of Aerospace Engineering, Civil Aviation University of China, Tianjin 300300, China
  • Received:2024-03-22 Online:2025-07-28 Published:2025-08-22

摘要: 针对复合材料结构小范围内的多处损伤,如何确定湿热环境下合理的修理尺寸边界对超手册修理方案设计和民机复合材料修理标准制定具有重要的工程应用价值。通过ABAQUS软件仿真和试验验证,研究湿热效应下双孔损伤碳纤维/环氧树脂层合板的修理尺寸边界对振动特性的影响。基于一阶剪切变形理论(FSDT)和Hamilton原理推导了层合板在湿热效应下的本构方程和自由振动控制方程。利用ABAQUS建立了双面合并/分别挖补修理层合板模型,分析在不同环境条件下,不同损伤孔距的双面挖补修理层合板与完整板的振动特性。结果表明:合并修理的固有频率随孔距增大而减小、分别修理的固有频率随孔距增大而增大,且此变化趋势不随温湿度的改变而改变。当损伤孔距小于20 mm时,即损伤孔距小于5倍损伤孔径时,选用合并修理效果更好;当损伤孔距为20 mm和22 mm时,选用合并修理或分别修理对层合板性能恢复效果影响不大;当损伤孔距大于22 mm时,即损伤孔距大于5.5倍损伤孔径时,选用分别修理效果更好。

关键词: 修理尺寸边界, 湿热环境, 振动特性, 合并修理, 分别修理, 复合材料

Abstract: In view of the multiple damages in a small range of composite structures, how to determine the reasonable repair size boundary under the hygrothermal environment has an important engineering application value for the design of the repair scheme of the super manual and the formulation of the composite repair standard for civil aircraft. Through ABAQUS software simulation and experimental verification, the influence of the repair size boundary on the vibration characteristics of carbon fiber/epoxy plywood with double-hole damage under the hygrothermal effect is investigated. Based on the first-order shear deformation theory (FSDT) and Hamilton’s principle, the intrinsic equations and the free vibration control equations of the laminate under moist heat effect were derived. A double-sided merged/separate step-repair plywood model was established by using ABAQUS software, and the vibration characteristics of double-sided gouge-repair plywood with different damage hole spacing and intact boards were analysed under different temperatures, humidities and hygrothermal coupling effects. The results show that the intrinsic frequency of the combined repair decreases with the increase of hole spacing, the intrinsic frequency of the separate repair increases with the increase of hole spacing, and this trend does not change with the change of temperature and humidity. When the damage hole distance is less than 20 mm, i.e., when the damage hole distance is less than 5 times the damage hole diameters, the combined repair is more effective; when the damage hole distance is 20 mm and 22 mm, the combined repair or separate repair has little effect on the recovery effect of the performance of the plywood; when the damage hole distance is greater than 22 mm, i.e., when the damage hole distance is greater than 5.5 times the damage hole diameters, the separate repair is more effective, and this kind of repair boundary can be well resisted by the temperature and humidity. Repair boundary can well resist the influence of temperature and humidity.

Key words: repair of dimensional boundaries, hygrothermal environments, vibration characteristic, combined repairs, separate repairs, composites

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