复合材料科学与工程 ›› 2025, Vol. 0 ›› Issue (10): 34-40.DOI: 10.19936/j.cnki.2096-8000.20251028.006

• 防弹防爆复合材料 • 上一篇    下一篇

树脂性能及制备工艺对超高分子量聚乙烯纤维/水性聚氨酯复合材料抗弹性能影响

周子言, 翟文*, 董彬, 魏汝斌   

  1. 山东非金属材料研究所,济南 250031
  • 收稿日期:2025-06-10 出版日期:2025-10-28 发布日期:2025-12-02
  • 通讯作者: 翟文(1966—),男,硕士,研究员,硕士生/博士生导师,研究方向为高效抗冲击树脂基复合材料与功能防护材料的研发与设计,18653127753@163.com。
  • 作者简介:周子言(1999—),男,硕士,助理工程师,研究方向为纤维增强树脂基复合材料的制备和性能优化。
  • 基金资助:
    山东省济南市“新高校20条”资助项目自主培养创新团队计划(2021GXRC022)

Effect of resin properties and preparation processes on the anti-elastic properties of UHMWPE fiber/waterborne polyurethane composites

ZHOU Ziyan, ZHAI Wen*, DONG Bin, WEI Rubin   

  1. Shandong Institute of Non-Metallic Materials, Jinan 250031, China
  • Received:2025-06-10 Online:2025-10-28 Published:2025-12-02

摘要: 选用水性聚氨酯为基体,超高分子量聚乙烯(Ultra-High Molecular Weight Polyethylene,UHMWPE)纤维为增强体,制备了单向正交结构的复合材料软质防弹层。基于弹道侵彻试验和无损检测表征研究了树脂模量、树脂含量和纤维展开程度对先进复合材料软质防弹层抗弹能力的影响。研究结果显示:采用低树脂含量、低模量树脂以及适当排布速率制备的UHMWPE复合材料展现出更为优异的弹道侵彻性能。低树脂含量提高了纤维占比,使得单位面密度内有更多纤维承力;低模量树脂可以降低复合材料的刚度,使更多次影响区域的纤维拔出和断裂;较快排布速率虽然可以提高生产效率,但是会产生更大的张力,从而在生产过程中对纤维造成损伤。通过分析各因素对复合材料弹道性能的影响,可以更好地设计弹道复合材料工艺参数,从而制备出先进复合材料软质防弹层。

关键词: 工艺参数, 超高分子量聚乙烯纤维, 水性聚氨酯, 弹道性能, 复合材料

Abstract: Using waterborne polyurethane as matrix and ultra-high molecular weight polyethylene (UHMWPE) fiber as reinforcement, unidirectional and orthogonal composite soft bulletproof layer was prepared. Based on ballistic penetration test and non-destructive testing, the effects of resin modulus, resin content, fiber development degree and other technological parameters on the elastic resistance of the soft bulletproof layer of advanced composites were studied. The results show that the UHMWPE composites prepared with low resin content, low modulus resin and proper placement rate present better ballistic penetration performance. The low resin content increases the fiber proportion, resulting in more fiber bearing capacity per unit surface density. The low modulus resin can reduce the stiffness of the composite, allowing more fibers to pull out and break in the affected area. Although the faster arrangement rate can improve the production efficiency, it will generate more tension and damage the fiber during the production process. By analyzing the influence of various factors on the ballistic properties of composites, the technological parameters of ballistic composites can be better designed and the soft bulletproof layer of advanced composites can be prepared.

Key words: process parameters, ultra high molecular weight polyethylene fiber, waterborne polyurethane, ballistic performance, composites

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