蜂窝状三维机织复合材料的制备及压缩失效行为研究

doi:10.19936/j.cnki.2096-8000.20250928.008

复合材料科学与工程 ›› 2025, Vol. 0 ›› Issue (9): 55-64.DOI: 10.19936/j.cnki.2096-8000.20250928.008

蜂窝状三维机织复合材料的制备及压缩失效行为研究

郭敬^1,2, 焦亚男^1,2*, 周庆³, 万喜莉³, 陈利^1,2

1.天津工业大学纺织科学与工程学院,天津300387;
2.天津工业大学先进纺织复合材料教育部重点实验室,天津300387;
3.北京普诺泰新材料科技有限公司,北京102200

收稿日期:2024-08-06 发布日期:2025-10-23
通讯作者: 焦亚男(1971—),女,博士,研究员,主要从事纺织复合材料结构与性能方面的研究,jiaoyn@tiangong.edu.cn。
作者简介:郭敬(1999—),男,硕士研究生,主要从事先进复合材料力学性能方面的研究。
基金资助:
国家重点研发计划(2022YFB3706100)

Study on preparation and compression failure behavior of 3D woven honeycomb composite materials

GUO Jing^1,2, JIAO Yanan^1,2*, ZHOU Qing³, WAN Xili³, CHEN Li^1,2

1. School of Textile Science and Engineering, Tianjin University of Technology, Tianjin 300387, China;
2. Key Laboratory of Advanced Textile Composite Materials, Ministry of Education, Tianjin University of Technology, Tianjin 300387, China;
3. Beijing Punotai New Material Technology Co., Ltd., Beijing 102200, China

Received:2024-08-06 Published:2025-10-23

摘要/Abstract

摘要： 为解决蜂窝结构在使用过程中蜂窝壁黏结处易开裂的结构失效性问题,本文以1 000 D芳纶长丝为增强体,环氧树脂为基体,使用2.5D织机和真空辅助树脂传递模塑(VARTM)工艺制备了一体化纤维增强结构的蜂窝状三维机织复合材料,并分析得出在受到面外载荷的情况下,蜂窝状三维机织复合材料的破坏模式为纤维断裂和基体破坏及蜂窝整体的压溃和屈曲折叠破坏。为了更加准确地探究蜂窝状三维机织复合材料在受到面外压缩载荷时的力学响应和损伤演化,通过数值仿真的方法,建立了蜂窝状三维机织复合材料多尺度损伤模型,通过和试验结果进行对比,发现两者具有良好的吻合性,最后对蜂窝状三维机织复合材料进行了结构参数化的讨论,探究了蜂窝边长、壁厚对蜂窝面外压缩性能的影响。

关键词: 蜂窝结构, 三维机织复合材料, 面外压缩行为, 多尺度仿真

Abstract: To address the issue of structural failure due to cracking at the adhesive joints of honeycomb walls during use, this paper utilizes 1 000 D aramid fibers as reinforcement and epoxy resin as the matrix. A 2.5D loom and vacuum assisted resin transfer molding (VARTM) process were used to prepare an integrated fiber-reinforced honeycomb three-dimensional woven composite material. The failure modes of the honeycomb three-dimensional woven composite material under out-of-plane loads were analyzed, revealing that the failure modes include fiber breakage, matrix failure, and overall crushing and buckling collapse of the honeycomb structure. To more accurately investigate the mechanical response and damage evolution of the 3D woven honeycomb composite material under out-of-plane compressive loads, a multi-scale damage model of the 3D woven honeycomb composite material was established using numerical simulation. By comparing the model with experimental results, it was found that the two show good agreement. Finally, a structural parameterization discussion of the 3D woven honeycomb composite material was conducted, exploring the influence of honeycomb side length and wall thickness on the out-of-plane compressive performance of the honeycomb.

Key words: honeycomb structure, 3D woven composite material, out of plane compressive behavior, multi-scale simulation

中图分类号:

TB332

郭敬, 焦亚男, 周庆, 万喜莉, 陈利. 蜂窝状三维机织复合材料的制备及压缩失效行为研究[J]. 复合材料科学与工程, 2025, 0(9): 55-64.

GUO Jing, JIAO Yanan, ZHOU Qing, WAN Xili, CHEN Li. Study on preparation and compression failure behavior of 3D woven honeycomb composite materials[J]. COMPOSITES SCIENCE AND ENGINEERING, 2025, 0(9): 55-64.

参考文献

[1] PEI Z, XU Y, WEI F, et al. Electromagnetic property of a novel gradient honeycomb composite fabricated by 3D forming[J]. Journal of Magnetism and Magnetic Materials, 2020, 493: 165742.
[2] LI Z, MA J. Experimental study on mechanical properties of the sandwich composite structure reinforced by basalt fiber and nomex honeycomb[J]. Materials, 2020, 13(8): 1870.
[3] ANOSHKIN A N, PISAREV P V, ERMAKOV D A. Influence of a delamination defect location on the operating life of a multi-layered composite sample[J]. IOP Conference Series: Materials Science and Engineering, 2020, 731(1): 012011.
[4] GE J I, LEE W J, KIM S Y, et al. Electromagnetic damage tolerance for radar absorbing composite structures with impact damage[J]. Co-mposites Science and Technology, 2020, 199(31): 366-373.
[5] KWAK B S, JEONG G W, CHOI W H, et al. Microwave-absorbing honeycomb core structure with nickel-coated glass fabric prepared by electroless plating[J]. Composite Structures, 2021, 256: 113148.
[6] LIU Z, ZHANG R, WANG S, et al. Design and fabrication of an all-composite ultra-broadband absorbing structure with superior load-bearing capacity[J]. Composites Science and Technology, 2023, 240: 110094.
[7] OBADIMU S O, KOUROUSIS K I. In-plane compression performance of additively manufactured honeycomb structures: a review of influencing factors and optimisation techniques[J]. International Journal of Structural Integrity, 2023, 14(3): 337-353.
[8] WANG Z. Recent advances in novel metallic honeycomb structure[J]. Composites Part B: Engineering, 2019, 166: 731-741.
[9] GUO L, WANG H, YANG Y, et al. A multi-scale damage model and mechanical behavior for novel light-weight C/C honeycomb sandwich structure[J]. Journal of Materials Research and Technology, 2023, 25: 2097-2111.
[10] LI H, LI F, ZHU L. A fast and efficient approach to strength prediction for carbon/epoxy composites with resin-missing defects[J/OL]. Polymers, 2024, 16(6): 742 [2024-10-20]. https://www.mdpi.com/2073-4360/16/6/742. DOI: 10.3390/polym16060742.
[11] TRIPATHI L, BEHERA B K. Flatwise compression behavior of 3D woven honeycomb composites[J/OL]. Journal of Industrial Textiles, 2022, 52: 1-24 [2024-10-20]. https://journals.sagepub.com/doi/10.1177/15280837221125483. DOI: 10.1177/15280837221125483.
[12] TRIPATHI L, BEHERA B K. Comparative analysis of aluminium core honeycomb with 3D woven Kevlar honeycomb composite[J]. Materials Science and Technology, 2023, 39(14): 1697-1708.
[13] CHENG P, PENG Y, LI S, et al. 3D printed continuous fiber reinforced composite lightweight structures: a review and outlook[J]. Composites Part B: Engineering, 2023, 250: 110450.
[14] 吕丽华, 黄耀丽, 崔婧蕊. 蜂窝状三维整体机织复合材料的弯曲性能及其有限元模拟[J]. 纺织学报, 2017, 38(11): 56-60, 67.
[15] 龚小舟, 华婷, 裴鹏英, 等. 蜂窝结构三维纺织品的复合工艺开发[J]. 纺织学报, 2016, 37(9): 65-69, 77.
[16] 谭冬宜, 李学菲, 何斌. 蜂窝结构三维织物的设计及复合材料的制备[J]. 上海纺织科技, 2021, 49(1): 18-21.
[17] LING Z, CHEN J, FANG X, et al. Experimental and numerical investigation of the application of phase change materials in a simulative power batteries thermal management system[J]. Applied Energy, 2014, 121: 104-113.
[18] ZHANG Y N, TIAN Y, LIU X Y, et al. Quasi-static indentation responses of FMLs/2.5D woven carbon-fiber honeycomb sandwich structures under different structural parameters[J]. Thin-Walled Structures, 2024, 198: 111702.
[19] GUO L, WANG H, LI W, et al. Multi-scale damage modeling and out-of-plane shear behavior of carbon/carbon honeycomb structure[J]. Thin-Walled Structures, 2023, 192: 111103.
[20] 全国纤维增强塑料标准化技术委员会. 夹层结构或芯子平压性能试验方法: GB/T 1453—2022[S]. 北京: 中国标准出版社,2022.
[21] 郝英哲. 芳纶纤维复合材料细观力学性能研究[D]. 北京: 北京化工大学, 2014.
[22] CHAMIS C C. Mechanics of composite materials: past, present, and future[J]. Journal of Composites Technology and Research, 1989, 11(1): 3-14.
[23] HUANG Z M. Simulation of the mechanical properties of fibrous composites by the bridging micromechanics model[J]. Composites Part A: Applied Science and Manufacturing, 2001, 32(2): 143-172.
[24] 吕青泉, 赵振强, 李超, 等. 2.5D机织复合材料的渐进损伤与失效模拟[J]. 复合材料学报, 2021, 38(8): 2747-2757.
[25] XIA Z, ZHOU C, YONG Q, et al. On selection of repeated unit cell model and application of unified periodic boundary conditions in micro-mechanical analysis of composites[J]. International Journal of Solids and Structures, 2006, 43(2): 266-278.
[26] OMAIREY S L, DUNNING P D, SRIRAMULA S. Development of an ABAQUS plugin tool for periodic RVE homogenisation[J]. Engineering with Computers, 2018, 35(2): 567-577.
[27] WU Z, ZHANG L, YING Z, et al. Low-velocity impact performance of hybrid 3D carbon/glass woven orthogonal composite: experiment and simulation[J]. Composites Part B: Engineering, 2020, 196: 108098.
[28] ZU L, XU H, WANG H, et al. Design and analysis of filament-wound composite pressure vessels based on non-geodesic winding[J]. Composite Structures, 2019, 207: 41-52.

蜂窝状三维机织复合材料的制备及压缩失效行为研究

Study on preparation and compression failure behavior of 3D woven honeycomb composite materials

PDF (PC)

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 9

编辑推荐

Metrics

本文评价

[1]	张茜, 张一帆, 邹齐, 张鹏, 焦亚男, 安柳絮, 刘燕峰, 张代军, 郝俊杰, 陈利. 三维机织复合材料的连接性能与失效机制[J]. 复合材料科学与工程, 2024, 0(9): 5-11.
[2]	张亚发, 刘文言, 刘辰旭, 赵智斌. 孔向和径向蜂窝梯度浸渍对比[J]. 复合材料科学与工程, 2024, 0(6): 118-122.
[3]	朱宏伟, 刘轲, 赵昌方. 碳纤维复合材料蜂窝结构制备及轴向压溃力学行为研究[J]. 复合材料科学与工程, 2024, 0(12): 5-11.
[4]	郭秀梅, 王坤, 张楠, 李超, 周光明. 三维机织复合材料压缩渐进损伤分析与失效机理[J]. 复合材料科学与工程, 2024, 0(12): 126-133.
[5]	章成, 铁瑛, 宋峥硕. 梯度特性对负泊松比蜂窝的结构耐撞性影响[J]. 复合材料科学与工程, 2022, 0(5): 5-11.
[6]	陈有松, 韩红阳, 胡红成, 张道童. 玻纤复合材料多尺度本构建模及其应用研究[J]. 复合材料科学与工程, 2020, 0(5): 84-89.
[7]	常俊杰, 李媛媛. 蜂窝结构复合材料的空气耦合Lamb波检测技术[J]. 复合材料科学与工程, 2020, 0(2): 62-68.
[8]	季东灿, 周光明, 崔为运, 黄有达. 新型起圈织物增强蜂窝夹层板力学性能研究[J]. 玻璃钢/复合材料, 2019, 0(2): 79-82.
[9]	冯古雨, 曹海建, 周红涛, 卢雪峰. 三维机织复合材料单胞模型各向异性的有限元分析[J]. 玻璃钢/复合材料, 2017, 0(8): 48-52.