Process simulation and optimization of H-section annular support structure made of carbon fibre composites

doi:10.19936/j.cnki.2096-8000.20250328.010

Abstract

Abstract: To solve the breakage of carbon fibre H-section annular support structure (H-section structure) during demoulding, a method of process simulation for composite has been proposed in the article. The method constructed each process division finite element model independently according to the actual process of composite structure, and connected each process division model by adhesive condition. To verify the accuracy and effectiveness of the process simulation method, the study analyzed the damage status of H-section structure during original demoulding scheme, and results corresponded exactly to the actual state. Proceed to the next step, the study optimized the demoulding scheme based on the process simulation method, the subsequent new H-section structure applying the optimized demoulding scheme all kept intact during demoulding, and the product quality fulfilled the standard of GJB 2895-B, which once again validates the effectiveness of the process simulation method.

Key words: carbon fibre composite, process simulation, molding process, process optimization, finite element analysis

CLC Number:

TB332

LIU Jiaxin, LIN Zaiwen, ZOU Zhiwei, CHENG Xianhe, CAO Yanjun, TIAN Ya. Process simulation and optimization of H-section annular support structure made of carbon fibre composites[J]. COMPOSITES SCIENCE AND ENGINEERING, 2025, 0(3): 71-78.

References

[1] 宋清华, 肖军, 文立伟, 等. 模压工艺对玻璃纤维增强聚丙烯复合材料层合板力学性能的影响[J]. 复合材料学报, 2016, 33(12): 2740-2748.
[2] 潘利剑. 先进复合材料成型工艺图解[M]. 北京: 化学工业出版社, 2016: 85-91.
[3] 张旭东, 段青枫, 曹东风, 等. 基于复合材料Ⅰ型分层损伤机制的解耦内聚力方法[J]. 复合材料学报, 2024, 41(9): 4942-4955.
[4] 高奡林, 吴兴文, 池茂儒. 应用集成学习算法的复合材料损伤定位研究[J]. 中国测试, 2024, 50(2): 38-45, 53.
[5] 贾斐, 杨成鹏, 宋远翔. 各向异性复合材料强度失效判据综述[J]. 力学学报, 2024, 56(4): 1006-1024.
[6] DRVODERIC M, GFRERRER M, WIENER J, et al. Comparing crack density and dissipated energy as measures for off-axis damage in composite laminates[J]. International Journal of Fatigue, 2023, 169: 107486.
[7] 梁桂龙, 丛庆, 李旭, 等. 混杂纤维复合材料螺旋桨的铺层结构设计与模压成型工艺[J]. 复合材料科学与工程, 2024(4): 83-89.
[8] 李恒, 邱睿, 郭平安, 等. 复合材料电池包上盖模压成形工艺参数优化[J]. 锻压技术, 2024, 49(2): 77-85.
[9] YUE L, ZHU Y, LIU D, et al. A dual-scale three-dimensional thermos-viscoelastic model for the hot stamping simulation of thermoplastic composites[J]. Polymer Composites, 2023, 44(3): 1725-1740.
[10] 钱若力, 李梁轶, 李顶河, 等. 基于均匀网格的复合材料层合板分层损伤建模[J]. 中国民航大学学报, 2023, 41(6): 50-58.
[11] 郭聪, 江晟达, 何霁, 等. 碳纤维复合材料车门防撞梁多尺度高效变形模拟及实验验证[J]. 塑性工程学报, 2024, 31(1): 133-141.
[12] 王凡, 严仁军, 邱屿, 等. 碳纤维面板泡沫夹芯复合材料加筋板仿真研究[J]. 武汉理工大学学报, 2023, 45(10): 8-15.
[13] KAUNISTO E, WASSEN S, STADING M. A thermodynamical finite element model of the fibre formation process during extrusion of high-moisture meat analogues[J]. Journal of Food Engineering, 2024, 362: 111760.
[14] 肖遥, 李勇, 李东升, 等. 碳纤维增强复合材料模具成型固化应力及应力松弛对型面精度的影响分析[J/OL]. 北京航空航天大学学报: 1-11[2024-03-10]. https://doi.org/10.13700/j.bh.1001-5965.2023-0109.
[15] 薛景, 王晓洁, 王喜占, 等. 碳纤维增强树脂基复合材料固化残余应力评估方法研究现状[J]. 固体火箭技术, 2023, 46(2): 253-262.
[16] 罗玲, 张涛, 田智立, 等. 碳纤维复合材料固化变形预报方法对比[J]. 复合材料科学与工程, 2023(11): 108-115.
[17] 孙晓辉, 吕毅, 王建军, 等. 基于机器学习的L形复合材料长桁固化变形预测[J]. 复合材料科学与工程, 2024(12): 119-125.
[18] 王雪华, 陈俊林, 满珈诚, 等. 复合材料C形梁结构的固化变形控制研究[J]. 复合材料科学与工程, 2023(6): 67-72.
[19] 李伟占. 复合材料层合板损伤失效模拟分析[D]. 哈尔滨: 哈尔滨工程大学, 2013.
[20] 沈浩杰. 复合材料多向损伤理论与试验验证[D]. 南京: 南京航空航天大学, 2017.
[21] 沈观林, 胡更开. 复合材料力学[M]. 北京: 清华大学出版社, 2006: 129-133.