全线铆钉的制备与抽拔性能研究

doi:10.19936/j.cnki.2096-8000.20260228.011

复合材料科学与工程 ›› 2026, Vol. 0 ›› Issue (2): 78-84.DOI: 10.19936/j.cnki.2096-8000.20260228.011

全线铆钉的制备与抽拔性能研究

黄建龙^1,2, 吴宁^1,2*, 徐俊义³, 安达^1,2, 刘策^1,2, 陈利^1,2

1.天津工业大学先进纺织复合材料教育部重点实验室,天津 300387;
2.天津工业大学纺织科学与工程学院,天津 300387;
3.潍柴动力股份有限公司,山东 261061

收稿日期:2024-12-23 出版日期:2026-02-28 发布日期:2026-03-12
通讯作者: 吴宁(1981—),男,博士,副研究员,博士生导师,研究方向为纺织结构复合材料,wuning@tiangong.edu.cn。
作者简介:黄建龙(2000—),男,硕士研究生,研究方向为缝合织物结构Z向增强技术。
基金资助:
天津市海河实验室科学研究项目(22HHXCJC00007)

Study on preparation and pullout performance of full-line rivets

HUANG Jianlong^1,2, WU Ning^1,2*, XÜ Junyi³, AN Da^1,2, LIU Ce^1,2, CHEN Li^1,2

1. Key Laboratory of Advanced Textile Composite Materials, Ministry of Education, Tiangong University, Tianjin 300387, China;
2. College of Textile Science and Engineering, Tiangong University, Tianjin 300387, China;
3. Weichai Power Co., Ltd., Shandong 261061, China

Received:2024-12-23 Online:2026-02-28 Published:2026-03-12

摘要/Abstract

摘要： 针对簇绒缝合工艺制备的碳纤维三维预制体在高温处理后易产生缝线脱出的问题,开发了一种新型单边缝合技术——“铆接缝合”技术,其缝合线称为全线铆钉。本文采用二维编织技术制备了全线铆钉,通过单边铆接缝合技术制备了三维织物预制体,主要研究了铆钉参数及高温处理对全线铆钉抽拔性能的影响。研究结果表明:全线铆钉抽拔强力随着铆钉编织节距的增加呈现出先增大后减小的趋势;铆钉编织股数的增加使全线铆钉抽拔强力表现出指数增长的特性;铆接预制体经300~600 ℃高温处理1 h后,全线铆钉抽拔强力由25.79 N降低至2.96 N,且性能衰减速度随着温度升高而减小;在600 ℃处理条件下,全线铆钉抽拔强力较簇绒缝合提高约7倍。

关键词: 碳纤维三维预制体, 单边缝合, 全线铆钉, 抽拔性能, 高温处理, 复合材料

Abstract: Based on the issue of stitching thread pullout in carbon fiber three-dimensional preforms prepared using tufting processes after high-temperature treatment, a novel unilateral stitching technique-“riveting”-has been developed, with the stitching line referred to as a full-line rivet (FLR). In this study, a two-dimensional braiding technique was used to fabricate the FLR, and a three-dimensional fabric preform was created using the unilateral riveting technique. The research primarily focuses on the effects of FLR parameters and high-temperature treatment on the pullout performance of FLR. The results show that the pullout strength of FLR increases initially and then decreases as FLR weaving pitch increases. The pullout strength of FLR exhibits an exponential growth pattern with the increase in the number of woven strands. After the riveted preform undergoes high temperature treatment at 300~600 ℃ for 1 h, the pullout strength of FLR decreases from 25.79 N to 2.96 N, and the rate of performance degradation slows down as the temperature increases. Under the 600 ℃ treatment condition, the pullout strength of FLR is approximately 7 times higher than that of tufting.

Key words: carbon fiber three-dimensional preform, one-sided stitching, full-line rivet, pullout performance, high temperature treatment, composites

中图分类号:

TB332

黄建龙, 吴宁, 徐俊义, 安达, 刘策, 陈利. 全线铆钉的制备与抽拔性能研究[J]. 复合材料科学与工程, 2026, 0(2): 78-84.

HUANG Jianlong, WU Ning, XÜ Junyi, AN Da, LIU Ce, CHEN Li. Study on preparation and pullout performance of full-line rivets[J]. COMPOSITES SCIENCE AND ENGINEERING, 2026, 0(2): 78-84.

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全线铆钉的制备与抽拔性能研究

Study on preparation and pullout performance of full-line rivets

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