复合材料科学与工程 ›› 2025, Vol. 0 ›› Issue (11): 64-69.DOI: 10.19936/j.cnki.2096-8000.20251128.008

• 设计与工艺 • 上一篇    下一篇

芳纶蜂窝夹层结构数字敲击检测对比研究

郝威, 李明, 李瑶, 孙捷夫, 王会东   

  1. 沈阳飞机工业(集团)有限公司,沈阳 110034
  • 收稿日期:2024-09-30 出版日期:2025-11-28 发布日期:2025-12-24
  • 作者简介:郝威(1986—),女,博士,高级工程师,主要从事复合材料工程检测方面的研究,vickysol@126.com。
  • 基金资助:
    沈阳飞机工业(集团)有限公司课题基金(928-18051)

Comparative study on digital tap detection of aramid paper honeycomb sandwich structure

HAO Wei, LI Ming, LI Yao, SUN Jiefu, WANG Huidong   

  1. Shenyang Aircraft Industry (Group) Co., Ltd., Shenyang 110034, China
  • Received:2024-09-30 Online:2025-11-28 Published:2025-12-24

摘要: 复合材料芳纶蜂窝夹层结构件在制造、装配及服役阶段会产生多种类型缺陷。零件状态、材料特性、缺陷类型及无损检测方法的选择均会影响缺陷的识别能力。本文根据复合材料蜂窝夹层结构的无损检测需求,采用数字敲击仪检测了玻璃纤维蒙皮蜂窝结构件及碳纤维蒙皮蜂窝结构件,在传统检测浅层面积型缺陷(如脱黏、分层、夹杂、弱粘接)的基础上,还检测了埋深较大的体积型缺陷(如芯材断裂、坍塌)。讨论了蒙皮类型、缺陷类型和缺陷形貌对敲击持续时间的影响,分析了零件生命周期中不同阶段下,数字敲击检测法、反射法超声检测、穿透法超声检测及射线DR检测法对复合材料蜂窝夹层结构件的检测优势和局限性,验证了数字敲击检测技术能够有效检测固化后蜂窝夹层构件中产生的分层、脱黏、芯材断裂、芯材坍塌缺陷。

关键词: 蜂窝结构, 敲击检测, 对比分析, 芯材断裂, 芯材坍塌, 复合材料

Abstract: Many kinds of defects can be produced in the manufacturing, assembly and service stage of composite aramid paper honeycomb sandwich structure. The ability to identify defects can be affected by part status, material properties, defect types and non-destructive testing methods. According to the requirement of nondestructive testing for composite honeycomb sandwich structure, glass fiber skin honeycomb structure and carbon fiber skin honeycomb structure were tested by digital tap detection. On the basis of the traditional detection of shallow area defects (such as debonding, delamination, inclusion, weak adhesion), the deep buried volume defects (such as core material fracture and collapse) were also detected. The effects of skin type, defect type and defect topography on the contact time were discussed. The advantages and limitations of digital tap detection, ultrasonic pulse echo detection, through-transmission ultrasonic detection and X-ray digital radiography method were analyzed. The experiment proves that the digital tap detection technology can effectively detect the delamination, debonding, core material fracture and collapse defects in composite honeycomb sandwich structure, especial produced after curing.

Key words: honeycomb structure, tap detection, comparative analysis, core fracture, core collapse, composites

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