RESEARCH ON DESIGN AND APPLICATION OF COMPOSITE CONICAL STRUCTURE WINDING

Abstract

Abstract: The composite tapered core mold is different from the symmetrical regular member, and its irregular winding method has high requirements on equipment control. In this paper, the principle of winding mandrel winding and the design of winding structure are described. The main winding unit and composite unwinding unit of conical winding machine are introduced in detail. The conical winding machine control system is divided into a tension control unit, a temperature control unit and a motion control unit, and the whole is based on a programmable controller. The test results show that the temperature control response is accurate, the steady-state error is less than 3%. The tension fluctuation is controlled within (100±5) N, which can better meet the requirements of use.

Key words: composite, taper, winding, tension control

CLC Number:

TB332

ZOU Cai-yong, KONG Ling-guo, LI Zhang-zeng. RESEARCH ON DESIGN AND APPLICATION OF COMPOSITE CONICAL STRUCTURE WINDING[J]. Composites Science and Engineering, 2020, 0(6): 105-108.

References

[1] 杜善义. 先进复合材料与航空航天[J]. 复合材料学报, 2007(1): 1-12.
[2] 王瑛琪, 盖登宇, 宋以国. 纤维缠绕技术的现状及发展趋势[J]. 材料导报, 2011(5): 110-113.
[3] 杨松, 吕磊. 纤维复合材料的数控缠绕机研究[J]. 化学工程与装备, 2013(10): 45-47.
[4] 贠今天, 刘娇龙, 杨向红, 等. 玻璃纤维缠绕机结构设计和芯模参数化设计[J]. 机械科学与技术, 2015(1): 103-106.
[5] 陈雯. 纤维复合材料缠绕制品机械加工工艺优化[J]. 自动化应用, 2017(2): 50-51.
[6] 裘升东. 大型碳纤维缠绕机关键技术的研究[J]. 机械设计与研究, 2017(6): 63-66.
[7] 董贵荣. 基于REKF-FPID的复合材料缠绕张力控制系统设计[J]. 制造业自动化, 2017, 39(1): 18-23.
[8] 白侠, 李辅安, 李崇俊, 等. 纤维单向缠绕成型锥形壳体的研究[J]. 玻璃钢/复合材料, 2007(5): 39-42.
[9] 李强. 复合材料管件编织—缠绕—拉挤工艺研究与优化[D]. 哈尔滨: 哈尔滨理工大学, 2016.
[10] 许家忠, 毛利明, 乔明, 等. 锥形复合材料电线杆缠绕机控制系统设计[J]. 工程塑料应用, 2013, 41(1): 39-42.
[11] 于水, 姚恩涛. 基于力矩电机的复合材料缠绕机构张力控制系统[J]. 佳木斯大学学报(自然科学版), 2009, 27(1): 22-25, 31.
[12] 王春香, 王永章, 路华, 等. 精密张力控制系统及其控制精度的研究[J]. 仪器仪表学报, 2000(4): 407-408, 415.
[13] 吴瑶平. 热塑性复合材料缠绕过程温度场分析及工艺参数优化研究[D]. 南京: 南京航空航天大学, 2018.
[14] 张军, 史耀耀, 康超, 等. 基于温度及芯模变形作用的复合材料缠绕张力设计[J]. 固体火箭技术, 2015, 38(4): 573-579.
[15] 王志辉, 王长刚. 数控纤维缠绕机自动挂纱系统的设计与研究[J]. 武汉理工大学学报(信息与管理工程版), 2007(4):42-44, 49.