复合材料科学与工程 ›› 2026, Vol. 0 ›› Issue (8): 1-10.DOI: 10.19936/j.cnki.2096-8000.20260828.001

• 基础与力学性能研究 •    下一篇

相分离浸润剂对玻璃纤维环氧树脂复合材料界面的增强增韧研究

王宇豪1, 徐永军2, 张德东1,2, 潘春呈1,2, 刘栋1*, 陈飞1*   

  1. 1.西安交通大学 化学工程与技术学院 氟氮化工新材料全国重点实验室,西安 710049;
    2.泰山玻璃纤维有限公司,泰安 271000
  • 收稿日期:2025-06-20 出版日期:2026-08-28 发布日期:2026-09-24
  • 通讯作者: 刘栋(1991—),男,博士,副教授,研究方向为高性能聚氨酯弹性体与纤维增强复合材料,liudong@ xjtu.edu.cn。 陈飞(1983—),男,博士,教授,研究方向为特种聚酯及其关键单体绿色合成与纤维增强复合材料,feichen@ xjtu.edu.cn。
  • 作者简介:王宇豪(1994—),男,硕士,研究方向为纤维增强复合材料。
  • 基金资助:
    国家自然科学基金(22205174,22178278);泰山玻璃纤维有限公司“基于烘干作用下玻纤无因特性值异变的分析探索及解决方案”项目;泰山玻璃纤维有限公司“一种水性聚氨酯树脂乳液的研制”项目

Improving interfacial strength and toughness of glass fiber reinforced epoxies by sizing agents with phase separation structures

WANG Yuhao1, XU Yongjun2, ZHANG Dedong1,2, PAN Chuncheng1,2, LIU Dong1*, CHEN Fei1*   

  1. 1. State Key Laboratory of Fluorine and Nitrogen Chemicals, School of Chemical Engineering and Technology, Xi’an Jiaotong University, Xi’an 710049, China;
    2. Taishan Fiberglass Inc, Tai’an 271000, China
  • Received:2025-06-20 Online:2026-08-28 Published:2026-09-24

摘要: 玻璃纤维(玻纤)增强环氧树脂(Glass Fiber Reinforced Epoxies,GREs)被广泛用于航空航天、风电等领域,其界面是决定整体机械性能的关键因素。通过相分离浸润剂改性玻纤构建界面相分离结构,可提升界面强度与韧性,解决界面强韧矛盾问题。然而,GREs制备所需的高温固化过程会导致浸润剂分子间氢键断裂、相分离结构破坏。针对此问题,本论文制备了新型聚脲(PU40)作为相分离浸润剂改性玻纤,并提出“室温固化与高温固化相结合”的新策略制备GREs。在室温固化阶段,PU40与环氧树脂反应形成互穿聚合物网络(Interpenetrating Polymer Networks,IPNs),锁定相分离结构;随后的高温固化虽会削弱氢键,但IPNs维持了相分离结构的完整性,在界面构建相分离结构。经PU40浸润剂改性并通过“室温固化与高温固化相结合”策略制备的GREs,其界面剪切强度(Interfacial Shear Strength,IFSS)达到30.2 MPa,界面断裂韧性达到59.7 J·m-2。相较于未改性体系及直接高温固化体系,界面性能显著提升。本论文为开发高性能GREs提供了新途径。

关键词: 相分离浸润剂, 界面断裂韧性, 界面强度, 玻璃纤维, 环氧树脂

Abstract: Glass fiber reinforced epoxies (GREs) are widely used in aerospace, wind power, and other fields, where the interface is a critical factor determining overall mechanical performance. Modifying glass fibers by sizing agents with phase separation structures to construct phase separation structures at interface can enhance both interfacial strength and toughness, resolving the inherent strength-toughness trade-off. However, the high-temperature curing required for GREs preparation disrupts intermolecular hydrogen bonds in sizing agents and destroys their phase separation structures. To address this challenge, we developed a novel polyurea (PU40) as sizing agent with phase separation structures for glass fiber modification and proposed a “room-temperature/high-temperature synergistic curing” strategy for GREs fabrication. During room-temperature curing, PU40 reacts with epoxy to form interpenetrating polymer networks (IPNs), locking the phase separation structures. In the subsequent high-temperature curing, hydrogen bonds weaken, but the IPNs maintain structural integrity. This successfully constructs the phase separation structures at interface. GREs prepared with PU40-modified glass fibers using this synergistic strategy achieved an interfacial shear strength (IFSS) of 30.2 MPa and interfacial fracture toughness of 59.7 J·m-2. Compared with both unmodified systems and those cured solely at high temperature, interfacial performance is significantly enhanced. This work provides a new pathway for developing high-performance GREs.

Key words: sizing agents with phase separation structures, interfacial fracture toughness, interfacial strength, glass fiber, epoxy resin

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