PROGRESS IN HELICAL MILLING HOLES FOR CARBON FIBER REINFORCED POLYMER

Abstract

Abstract: In order to solve the problem of fracture, burr and delamination of carbon fiber reinforced polymer (CFRP) with the traditional drilling method, recently, helical milling technology plays a significant role in studying hole-making of carbon fiber reinforced composites. And it has been more widely used in aircraft and aerospcace industries. This paper reviews the progress of helical milling in maching process of CFRP by analysizing and summarizing the current research status in the aspects of cutting force, surface quality and cutting tool at home and abroad. A preliminary prospect on the future development direction of the helical milling about CFRP was given.

Key words: CFRP, helical milling holes, cutting force, surface quality, cutting tool

CLC Number:

TB332

FANG Chun-ping, ZHAO Jin-ze, YE Zheng-mao, GUO An-ru. PROGRESS IN HELICAL MILLING HOLES FOR CARBON FIBER REINFORCED POLYMER[J]. Composites Science and Engineering, 2020, 0(11): 123-128.

References

[1]陈燕, 葛恩德, 傅玉灿, 等. 碳纤维增强树脂基复合材料制孔技术研究现状与展望. 复合材料学报, 2015, 32(2): 301-316.
[2]WANG Q, JIA X, HU B, et al. A mechanistic prediction model of instantaneous cutting forces in drilling of carbon fiber-reinforced pol-ymer. The International Journal of Advanced Manufacturing Technology, 2019, 103(5): 1977-1988.
[3]BOCCARUSSO L, DE FAZIO D, DURANTE M, et al. CFRPs drilling: Comparison among holes produced by different drilling strategies. Procedia CIRP, 2019, 79(1): 325-330.
[4]SUGITA N, SHU L, KIMURA K, et al. Dedicated drill design for reduction in burr and delamination during the drilling of composite materials. CIRP Annals, 2019, 68(1): 89-92.
[5]GEIER N, DAVIM J P, SZALAY T. Advanced cutting tools and technologies for drilling carbon fibre reinforced polymer (CFRP) composites: A review. Composites Part A: Applied Science and Manufacturing, 2019, 125(1): 1-15.
[6]秦旭达, 王斌, 江跃东, 等. 螺旋铣孔工艺参数对 CFRP 分层的影响研究. 机械科学与技术, 2015, 34(5): 706-709.
[7]GENG D, LIU Y, SHAO Z, et al. Delamination formation, evaluation and suppression during drilling of composite laminates: A review. Composite Structures, 2019(1): 168-186.
[8]PEREIRA R B D, BRANDAO L C, DE PAIVA A P, et al. A review of helical milling process. International Journal of Machine Tools and Manufacture, 2017, 120(1): 27-48.
[9]OZTURK O M, KILIC Z M, ALTINTAS Y. Mechanics and dynamics of orbital drilling operations. International Journal of Machine Tools and Manufacture, 2018, 129(1): 37-47.
[10]BRINKSMEIER E, FANGMANN S, RENTSCH R. Drilling of composites and resulting surface integrity. CIRP annals, 2011, 60(1): 57-60.
[11]DURANTE M, BOCCARUSSO L, DE FAZIO D, et al. Circular cutting strategy for drilling of carbon fiber-reinforced plastics (CFRPs). Materials and Manufacturing Processes, 2019, 34(5): 554-566.
[12]WHINNEM E. Development and deployment of orbital drilling at Boeing. SAE Transactions, 2006(1): 958-962.
[13]WHINNEM E, LIPCZYNSKI G, ERIKSSON I. Development of orbital drilling for the Boeing 787. SAE International Journal of Aerospace, 2008(1): 811-816.
[14]MEI J, DIAZ O G, AXINTE D A. Modelling the unidirectional fibre composite milling force oscillations through capturing the influence of the stochastic fibre distributions. Composite Structures, 2019, 226(1): 1-29.
[15]DENKENA B, BOEHNKE D, DEGE J H. Helical milling of CFRP-titanium layer compounds. CIRP Journal of manufacturing Science and Technology, 2008, 1(2): 64-69.
[16]KALLA D, SHEIKH-AHMAD J, TWOMEY J. Prediction of cutting forces in helical end milling fiber reinforced polymers. International Journal of Machine Tools and Manufacture, 2010, 50(10): 882-891.
[17]WANG H Y, QIN X D, LI H, et al. Analysis of cutting forces in helical milling of carbon fiber-reinforced plastics. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2013, 227(1): 62-74.
[18]WANG H Y, QIN X D. A mechanistic model for cutting force in helical milling of carbon fiber-reinforced polymers. The International Journal of Advanced Manufacturing Technology, 2016, 82(9-12): 1485-1494.
[19]SHEIKH-AHMAD J, HE Y, QIN L. Cutting force prediction in milling CFRPs with complex cutter geometries. Journal of Manufacturing Processes, 2019, 45: 720-731.
[20]潘泽民. CFRP/Ti复合结构螺旋铣孔自动控制技术研究. 杭州: 浙江大学, 2016.
[21]王明海, 徐颖翔, 姜庆杰. 基于有限元仿真的碳纤维复合材料螺旋铣孔研究. 制造技术与机床, 2015(3): 47-50.
[22]MATHIVANAN R N, MAHESH B S, SHETTY H A. An experi-mental investigation on the process parameters influencing machining forces during milling of carbon and glass fiber laminates. Contents lists available at Science Direct, 2016, 39-45.
[23]赵庆, 秦旭达, 张心沛, 等. 基于响应曲面法的碳纤维增强复合材料螺旋铣孔轴向切削力预测. 机械工程材料, 2015, 39(7): 108-112.
[24]VOSS R, HENERICHS M, KUSTER F. Comparison of conventional drilling and orbital drilling in machining carbon fibre reinforced plastics (CFRP). CIRP Annals-Manufacturing Technology, 2016, 65: 137-140.
[25]JOHANSSON S Å H, OSSBAHR G C R, HARRIS T. A study of the influence of drilling method and hole quality on static strength and fatigue life of carbon fiber reinforced plastic aircraft material. SAE Technical Paper (No. 2002-01-2650), Linköping University Department of Mechanical Engineering, Airbus UK, 2002: 1-8.
[26]AMINI S, BARAHENI M, HAKIMI E. Enhancing dimensional accuracy and surface integrity by helical milling of carbon fiber reinforced polymers. International Journal of Lightweight Materials and Manufacture, 2019, 2(4): 362-372.
[27]王明海, 刘明辉, 徐颖翔, 等. 不同工艺对碳纤维复合材料制孔的影响. 组合机床与自动化加工技术, 2015(9): 125-128.
[28]刘刚, 张恒, 王亚飞, 等. 碳纤维增强复合材料螺旋铣孔切削力及加工质量研究. 复合材料学报, 2014(5): 1292-1299.
[29]BRINKSMEIER E, FANGMANN S, RENTSCH R. Drilling of composites and resulting surface integrity. CIRP Annals-Manufacturing Technology, 2011, 60(1): 57-60.
[30]SADEK A, MESHREKI M, ATTIA M H. Characterization and optimization of orbital drilling of woven carbon fiber reinforced epoxy laminates. CIRP Annals-Manufacturing Technology, 2012, 61(1): 123-126.
[31]王奔, 高航, 毕铭智, 等. C/E 复合材料螺旋铣削制孔方法抑制缺陷产生的机理. 机械工程学报, 2012, 48(15): 173-181.
[32]董辉跃, 陈光林, 周兰, 等. CFRP复合材料/钛合金叠层螺旋铣孔工艺. 复合材料学报, 2017, 34(3): 540-549.
[33]WANG Q, WU Y, LI Y, et al. Proposal of a tilted helical milling technique for high-quality hole drilling of CFRP: Analysis of hole surface finish. The International Journal of Advanced Manufacturing Technology, 2019, 101(1-4): 1041-1049.
[34]WANG Q, WU Y, BITOU T, et al. Proposal of a tilted helical milling technique for high quality hole drilling of CFRP: Kinetic analysis of hole formation and material removal. The International Journal of Advanced Manufacturing Technology, 2018, 94(9-12): 4221-4235.
[35]高延峰, 方向恩, 熊俊, 等. CFRP/钛合金叠层构件陀螺式铣削制孔方法研究. 北京航空航天大学学报, 2019, 1-16.
[36]GENG D, TENG Y, LIU Y, et al. Experimental study on drilling load and hole quality during rotary ultrasonic helical machining of small-diameter CFRP holes. Journal of Materials Processing Technology, 2019, 270: 195-205.
[37]ZOU Y, CHEN G, LU L, et al. Kinematic view of cutting mecha-nism in hole-making process of longitude-torsional ultrasonic assisted helical milling. The International Journal of Advanced Manufacturing Technology, 2019, 103: 267-280.
[38]SULTANA I, SHI Z, ATTIA M H, et al. Surface integrity of holes machined by orbital drilling of composites with single layer diamond tools. Procedia CIRP, 2016, 45(1): 23-26.
[39]AHMAD N, KHAN S A, RAZA S F. Influence of hole diameter, workpiece thickness, and tool surface condition on machinability of CFRP composites in orbital drilling: A case of workpiece rotation. The International Journal of Advanced Manufacturing Technology, 2019, 1(1): 1-9.
[40]OZKAN D, PANJAN P, GOK M S, et al. Investigation of machining parameters that affects surface roughness and cutting forces in milling of CFRPs with TiAlN and TiN coated carbide cutting tools. Materials Research Express, 2019, 6(9): 1-8.
[41]FRANKE V. Drilling of long fiber reinforced thermoplastics-influence of the cutting edge on the machining results. CIRP annals, 2011, 60(1): 65-68.
[42]LI S, QIN X, JIN Y, et al. A comparative study of hole-making performance by coated and uncoated WC/Co cutters in helical milling of Ti/CFRP stacks. The International Journal of Advanced Manufacturing Technology, 2018, 94(5-8): 2645-2658.
[43]BRINKSMEIER E, FANGMANN S, MEYER I. Orbital drilling kinematics. Production engineering, 2008, 2(3): 277-283.
[44]王明海, 徐颖翔, 刘大响, 等. 碳纤维复合材料螺旋铣孔刀具磨损研究. 制造业自动化, 2015, 37(4): 40-44.
[45]刘刚, 王亚飞, 张恒, 等. 基于分屑原理的螺旋铣孔专用刀具研究. 机械工程学报, 2014, 50(9): 176-184.
[46]高航, 姚舜铭, 鲍永杰, 等. 低刚度约束下复合材料螺旋铣磨制孔. 金刚石与磨料磨具工程, 2018, 38(3): 42-47.