RESEARCH ON DESIGN OF FILAMENT WOUND COMPOSITE SQUARE TUBES

Abstract

Abstract: As a class of rotationally asymmetric bodies, design of filament-wound composite square tubes demands both windability and uniform coverage of winding patterns. Based on the analytic geometry, the spatial relations between the feed eye and the mandrel were outlined and the kinematic equations for coupling the motion of the mandrel and the feed eye were derived. Consequently, a design method for small-angle geodesic winding of composite square tubes was proposed, taking the non-slippage condition of winding trajectories into account. A periodically geodesic winding theory was presented and its winding error for various initial winding points was analyzed. The designed fiber patterns were then applied to the practical production of a composite square tube with small winding angles. The results show that the present design method for filament-wound square tubes is accurate and reliable. The obtained kinematic equations and motion laws of the feed eye and the mandrel satisfy the basic winding principle and manufacturability of filament-wound composite square tubes.

Key words: composite materials, filament winding, square tube, small-angle geodesic, windability

CLC Number:

TB332

MU Jian-qiao, ZU Lei, WANG Ji-hui, LI Shu-xin. RESEARCH ON DESIGN OF FILAMENT WOUND COMPOSITE SQUARE TUBES[J]. COMPOSITES SCIENCE AND ENGINEERING, 2015, 0(7): 22-26.

References

[1] Brian Wilson. Filament winding the jump from aerospace to commercial frame[J]. SAMPF J, 1997, 33(3): 25.
[2] 王瑛琪,盖登宇,宋以国. 纤维缠绕技术的现状及发展趋势[J]. 材料导报,2011, 25(3): 110-113.
[3] 陈建中. 复合材料缠绕制品发展情况报告[J]. 玻璃钢/复合材料, 2012, (3): 94-96.
[4] 祖磊, 何钦象, 李辅安. 纤维缠绕复合材料圆环壳线型设计与优化[J]. 宇航材料工艺, 2006, (3): 14-18.
[5] 田会方, 肖碧香. 纤维缠绕复合材料弯管线型设计与仿真[J]. 玻璃钢/复合材料, 2005, (4): 36-38.
[6] 王增加,李辅安,刘建超. 锥体结构单向纤维缠绕线型及程序设计[J]. 玻璃钢/复合材料,2005, (2): 34-37.
[7] 杨章通,余正生. 三通管纤维缠绕线型设计与仿真[J]. 杭州电子科技大学学报,2009, 29(1): 37-40.
[8] 赵秋艳. 复合材料成型工艺的发展[J]. 航天返回与遥感, 1999, 20(1): 41-46.
[9] 候传礼,王永伟,娄小杰, 等. 小角度缠绕复合材料管的研究[J]. 纤维复合材料, 2011, (2): 14-16.
[10] 娄小杰,王春雨,张宪忠, 等. 大口径玻璃钢方管成型工艺研究[J]. 纤维复合材料, 2009, (3): 14-18.
[11] M azumdar S K, Hoa S V. Analytical models for low cost manufacturing of composite components by filament winding, part I: direct kinematics[J]. Journal of Composite Materials, 1995, 29(11): 1515-1541.
[12] 冷兴武. 纤维缠绕原理[M]. 济南: 山东科学技术出版社, 1990.
[13] 许家忠,乔明,尤波. 纤维缠绕复合材料成型原理及工艺[M]. 北京:科学出版社, 2013.
[14] 刘雄亚,谢怀勤. 复合材料工艺及设备[M]. 武汉: 武汉工业大学出版社, 1997.
[15] 张博. 基于西门子810D的数控车床改造的研究[D]. 兰州:兰州理工大学,2009.
[16] 娄小杰, 田晶, 张秀艳, 等. 锥壳容器缠绕线型研究[J]. 纤维复合材料,2004, (1): 31-35.