COMPOSITES SCIENCE AND ENGINEERING ›› 2023, Vol. 0 ›› Issue (4): 87-93.DOI: 10.19936/j.cnki.2096-8000.20230428.013

• APPLICATION RESEARCH • Previous Articles     Next Articles

Sealing design and test verification of helicopter composite fuel tank

XIN Zhibo1, ZHU Yansong1, DUAN Yugang1, WANG Ben1*, HUANG Zhiwen2, WANG Hongxiao3, MING Yueke1   

  1. 1. School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710054, China;
    2. China Helicopter Design Institute, Jingdezhen 333000, China;
    3. School of Mechanical Engineering, Henan University of Technology, Zhengzhou 450001, China
  • Received:2022-03-07 Online:2023-04-28 Published:2023-08-22

Abstract: Composite materials, as a new generation of lightweight and high-strength materials, have been widely used in the aerospace manufacturing industry. In terms of the structural design of composite fuel tanks, the core issue relies on the seal design under the strength requirements. In this paper, firstly, according to the air impermeability requirement, ABAQUS finite element analysis software was used to analyze the overall composite strain distribution, and then the seal structure design was optimized. After that, the composite fuel tank components are manufactured according to the design requirements, and finally the assembled overall composite fuel tank was verified. The results show that the designed composite fuel tank can fully meet the requirements of air impermeability pressure test and the oil resistance test as well.

Key words: composite fuel tank manufacturing, finite element analysis, seal structure design, air impermeability test, fuel resistance test

CLC Number: