复合材料科学与工程 ›› 2025, Vol. 0 ›› Issue (4): 11-19.DOI: 10.19936/j.cnki.2096-8000.20250428.002

• 基础与力学性能研究 • 上一篇    下一篇

不同缝合密度和层数的单向碳纤维织物复合材料结构与性能研究

秦成1,2,3, 查一斌2, 张联合4, 任浩4, 程亚男4, 李永丰2, 刘勇1*, 张辉1,2,3*   

  1. 1.东华大学 材料科学与工程学院 纤维材料改性国家重点实验室,上海 201620;
    2.东华大学 民用航空复合材料协同创新中心,上海 201620;
    3.东华大学 上海市轻质结构复合材料重点实验室,上海 201620;
    4.中车青岛四方机车车辆股份有限公司,青岛 266111
  • 收稿日期:2024-03-18 出版日期:2025-04-28 发布日期:2025-06-03
  • 通讯作者: 刘勇(1986—),男,博士,副研究员,博士生导师,研究方向为高性能纤维与复合材料,liuyong@dhu.edu.cn。张辉(1984—),男,博士,研究员,博士生导师,研究方向为复合材料结构功能与成型加工,zhanghui@dhu.edu.cn。
  • 作者简介:秦成(1996—),男,硕士研究生,研究方向为缝合预成型体及其复合材料。
  • 基金资助:
    国家重点研发计划(2022YFB3709202);江苏省重点研发计划(BE2021014-3)

Study on the structure and properties of unidirectional carbon fiber fabric composite materials with different stitch densities and layers

QIN Cheng1,2,3, ZHA Yibin2, ZHANG Lianhe4, REN Hao4, CHENG Yanan4, LI Yongfeng2, LIU Yong1*, ZHANG Hui1,2,3*   

  1. 1. State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai 201620, China;
    2. Center for Civil Aviation Composites, Donghua University, Shanghai 201620, China;
    3. Shanghai Key Laboratory of Lightweight Composite, Donghua University, Shanghai 201620, China;
    4. CRRC Qingdao Sifang Co., Ltd., Qingdao 266111, China
  • Received:2024-03-18 Online:2025-04-28 Published:2025-06-03

摘要: 为研究缝合复合材料的结构和力学性能,以芳纶纤维为缝线,采用改进的锁式缝合方式制备了不同缝合密度及缝合层数的单向碳纤维织物预制体,通过真空辅助树脂传递模塑成型(VARTM)工艺制备复合材料,系统研究了其内部结构以及Ⅰ型层间断裂韧性、冲击性能、弯曲和压缩性能。结果表明:在一次缝合9层且缝合密度为4 mm×4 mm时,复合材料表现出最佳综合力学性能,与未缝合复合材料相比,Ⅰ型断裂韧性提升了50.8%,最大冲击载荷提升了46.2%,能量吸收率提升了27.0%,弯曲强度增加了15.4%,压缩强度提升了4.1%,压缩模量未出现下降;而在一次缝合3层时,不同缝合密度复合材料的弯曲和压缩性能均有所下降。分析发现,增加缝合密度可有效提升复合材料层间性能,增大缝合层数则有助于减少缝线对复合材料面内性能的影响,为缝合工艺参数的选择提供了重要参考。

关键词: 改进锁式缝合, 缝合密度, 缝合层数, 复合材料, 力学性能

Abstract: In order to investigate the structure and mechanical properties of stitched composite materials, aramid fibers were utilized as stitch threads and a modified lock stitching technique was employed to prepare unidirectional carbon fiber fabric preforms with different stitch densities and numbers of stitch layers. Composite materials were prepared by vacuum-assisted resin transfer molding (VARTM) process, and their internal structure as well as type Ⅰ interlaminar fracture toughness, impact performance, bending and compression properties were systematically investigated. The results show that the composite material exhibits the best comprehensive mechanical properties when stitched 9 layers at a density of 4 mm×4 mm. Compared with the unstitched composite material, the type Ⅰ fracture toughness increases by 50.8%, the maximum impact load increases by 46.2%, the energy absorption rate increases by 27.0%, the bending strength increases by 15.4%, the compressive strength increases by 4.1%, and the compressive modulus does not decrease. Conversely, for composite materials stitched with 3 layers at once, the bending and compression properties decrease with different stitch densities both decrease. After analysis, it is found that increasing the stitch density effectively enhance the interlayer performance of composite materials, while increasing the number of stitch layers help to reduce the impact of stitching on in-plane performance, providing important references for selecting stitching process parameters.

Key words: modified lock stitching, stitch density, number of stitch layers, composites, mechanical property

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