COMPOSITES SCIENCE AND ENGINEERING ›› 2024, Vol. 0 ›› Issue (3): 5-12.DOI: 10.19936/j.cnki.2096-8000.20240328.001

• BASIC STUDY •     Next Articles

Effect of molding temperature on defects and mechanical properties of CF/PPEK composites

WANG Meng1, LIU Cheng1,2*, ZHANG Yu1, JIA Hang1, QIAO Yue1, JIAN Xigao1,2   

  1. 1. Department of Polymer Materials, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China;
    2. Technology Innovation Center of High Performance Resin Materials, Liaoning Province, Dalian 116012, China
  • Received:2023-03-06 Online:2024-03-28 Published:2024-04-22

Abstract: In this paper, continuous carbon fiber reinforced poly(phthalazinone ether ketone)(CF/PPEK) prepreg and composites were prepared by solution impregnation method and vacuum hot-molding method, respectively. The ultrasonic phased array and three-dimensional X-ray microscope (XRM) nondestructive testing was carried out for composites prepared at different molding temperatures. The CF/PPEK composites were characterized by rotary rheometer, electronic universal testing machine, dynamic mechanics analyzer (DMA), Fourier transform infrared spectrometer (FT-IR), scanning electron microscope (SEM) and metallographic microscope. The influence of molding temperature on the wetting quality of the fiber, the porosity, the bending behavior and interlaminar shear properties of the composite were systematically investigated. Furthermore, the fracture mechanism and the influence of defects on its properties were studied by mechanical property analysis and fracture morphology characterization. The experimental results showed that the bending modulus and interlaminar shear strength of CF/PPEK composites reach up to 125 GPa and 64 MPa, respectively when the molding temperature is 350 ℃. And when the molding temperature is 360 ℃, the CF/PPEK composite has the least defects and the bending strength can reach up to 1 376 MPa. However, at 370 ℃, the composite has obvious defects, and its performance in all aspects has declined sharply.

Key words: carbon fiber reinforced thermoplastic matrix composite, poly(phthalazinone ether ketone), forming process, defect, nondestructive testing

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