复合材料科学与工程 ›› 2024, Vol. 0 ›› Issue (12): 96-105.DOI: 10.19936/j.cnki.2096-8000.20241228.014

• 应用研究 • 上一篇    下一篇

风电叶片壳体贯穿性损伤的修复方案设计及验证

邢海瑞   

  1. 中国船级社质量认证有限公司,北京 100010
  • 收稿日期:2023-11-13 出版日期:2024-12-28 发布日期:2025-01-14
  • 作者简介:邢海瑞(1990—),男,硕士,主要从事风力发电机组风轮叶片结构、工艺及测试研究,xinghairui08@163.com。
  • 基金资助:
    国家重点研发计划(2020YFB1506704)

Design and verification of repair process for wind turbine blade with penetrating damage

XING Hairui   

  1. China Classification Society Certification Company Ltd., Beijing 100010, China
  • Received:2023-11-13 Online:2024-12-28 Published:2025-01-14

摘要: 为研究复合材料风电叶片壳体贯穿性损伤下的修复方案,选取某50 m级叶片对其壳体进行人为破坏,设计制定修复工艺方案,并对修复后的叶片进行全尺寸疲劳试验和疲劳后静力试验以验证修复工艺的可靠性,评估修复方案对叶片结构的影响。结果表明:对于较大面积贯穿性损伤的叶片壳体,可以在对应叶片生产模具上制作衬板作为修复基础,以保证叶片壳体修复后的型面与损伤前型面一致;在空间狭小、人工修复无法操作的情况下,可采用壳体开窗的修复方法;修复后的叶片通过了疲劳试验和疲劳后静力试验,验证了修复方案的可靠性。试验数据表明,修复方案对叶片结构的影响较小。

关键词: 风电叶片, 复合材料, 修复方案, 损伤, 结构试验

Abstract: In order to study the repair process of wind turbine blade composite material shell with penetrating damage, a 50 m level blade was selected with artificial damage to its shell and a repair process method was designed. The repaired blades were subjected to full-scale fatigue tests and post fatigue static tests to verify the reliability of the repair process, and the impact of the repair on the blade structure was evaluated. The results indicate that for blade shells with extensive penetrating damage, it is necessary to make lining plates on the corresponding blade production molds as the repair basis to ensure that the repaired surface of the blade shell remains consistent with that before the damage; in cases where manual repair is not feasible due to limited space, the repair method of opening a window can be used; the repaired blades were subjected to fatigue tests and post fatigue static tests to verify the reliability of the repair process. The experimental results indicate that the repaired blade structure has little impact.

Key words: wind turbine blades, composite, repair process, damage, structural test

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