REVIEW ON UV CURING RESIN AND COMPOSITES

Abstract

Abstract: Fiber reinforced polymer (FRP) composites are usually through thermal treatment cured. However, the long molding cycle of thermocuring process hinders the rapid production, which is critical for the automobile industry. The ultraviolet (UV) curing process is both highly efficient and environment-friendly, therefore meeting the demands of the mass production of FRP for the automobile manufacturing. In this article, the key points of UV curing for both resins and composites are reviewed. The research progress on the curing kinetics, resin compounding, molding process, as well as the composites fabrication and repair technologies are introduced. At last, a brief prospect on the development trend of the UV-curing resin and composites is proposed.

Key words: UV curing, epoxy resin, composites, kinetics, mechanical property

CLC Number:

TB332

ZHU Pu, ZHANG Jian-wei, JIANG Da-zhi. REVIEW ON UV CURING RESIN AND COMPOSITES[J]. Fiber Reinforced Plastics/Composites, 2016, 0(10): 88-94.

References

[1] 孙永连, 朱波, 周珊珊, 等. 碳纤维与玻璃纤维增强环氧树脂基复合材料性能比较[J]. 材料导报, 2014, 28(24): 286-288.
[2] 黄丽, 陈晓红, 宋怀河. 聚合物复合材料: 第二版[M]. 北京: 中国轻工业出版社, 2012.
[3] 吴靖. 国外热塑性树脂基复合材料现状及发展趋势[J]. 材料导报, 1995, (1): 77-81.
[4] 娄葵阳, 陈祥宝. 纤维混杂-热塑性复合材料制备的先进工艺[J]. 材料导报, 1997, 11(2): 69-72.
[5] 王德江, 江棂. 紫外光固化材料-理论与应用[M]. 北京: 科学出版社, 2001.
[6] John R. Tumbleston, Joseph M. DeSimone. Additive manufacturing: Continuous liquid interface production of 3D objects[J]. Science, 2015, 347(6228): 1349-1352.
[7] 金养智. 光固化材料性能及应用手册[M]. 北京: 化学工业出版社, 2010.
[8] Yusuf Yagci S J, Nicholas J. Turro. Photoinitiated Polymerization: Advances, Challenges, and Opportunities[J]. Macromolecules, 2010, (43): 6345-6360.
[9] 孙梦洲, 何勇, 吴刚强, 等. 二芳酮-可聚合胺紫外光引发1,6一己二醇二丙烯酸酯聚合的动力学研究[J]. 感光科学与光化学, 2007, 25(1): 41-49.
[10] 刘宇艳, 随微微, 方佳莹. 二芳基碘鎓盐CD-1012/环氧E-51 紫外固化动力学研究[J]. 材料工程, 2008(5): 43-47.
[11] Carola Esposito Corcione, Giulio Malucelli, Mariaenrica Frigione, et al. UV-curable epoxy systems containing hyperbranched polymers: Kinetics investigation by photo-DSC and real-time FT-IR experiments[J]. Polymer Testing, 2009, (28): 157-164.
[12] Woo-Song Kim, Kyung-Seo Park, Jin Hyun Nam, et al. Fast cure kinetics of a UV-curable resin for UV nano-imprint lithography:Phenomenological model determination based on differential photocalorimetry results[J]. Thermochimica Acta, 2010, (498): 117-123.
[13] B. Golaz, V. Michaud, Y. Leterrier, et al. UV intensity, temperature and dark-curing effects in cationic photo-polymerization of a cycloaliphatic epoxy resin[J]. Polymer, 2012, (53): 2038-2048.
[14] 吴懋亮, 赵万华, 李涤尘, 等. 光固化快速成型树脂涂层厚度的研究[J]. 西安交通大学学报, 2002, 36(1): 47-50.
[15] 王孝科, 田牧. 聚乙二醇改性环氧丙烯酸酯光固化树脂的研究[J]. 涂料工业, 2008, 38(5): 19-26.
[16] Massimiliano Barletta, Silvia Vesco, Michela Puopolo, et al. High performance composite coatings on plastics: UV-curable cycloaliphatic expoy resins reinforced by harphene or graphene derivatives[J]. Surface & Coatings Technology, 2015, (272): 322-336.
[17] Weizhi Wang, Kexun Cheng. Synthesis and characterization of ultraviolet light-curable resin for optical fiber coating[J]. European Polymer Journal, 2003, 39: 1891-1897.
[18] D.K. Chattopadhyay, Siva Sankar Panda, K.V.S.N. Raju. Thermal and mechanical properties of epoxy acrylate/methacrylates UV cured coatings[J]. Progress in Organic Coatings, 2005, (54): 10-19.
[19] 杨光, 黄鹏程. 环氧共混树脂的光固化及其表面化学反应[J]. 北京航空航天大学学报, 2008, 34(6): 618-621.
[20] Fenfen Bao, Wenfang Shi. Synthesis and properties of hyperbranched polyurethane acrylate used for UV curing coatings[J]. Progress in Organic Coatings, 2010, (68): 334-339.
[21] 刘永姜, 王爱玲, 朱丽梅, 等. SiC晶须增韧光敏树脂的力学性能影响因素研究[J]. 兵器材料科学工程, 2009, 32(6): 66-70.
[22] 刘丹丹, 王欣, 刘甜, 等. 快速成型光固化树脂的制备[J]. 工程塑料应用, 2014, 42(4): 23-26.
[23] Christian Decker, Laurent Keller, Khalid Zahouily, et al. Synthesis of nanocomposite polymers by UV-radiation curing[J]. Polymer, 2005, (46): 6640-6648.
[24] 杨光, 刑涛, 黄鹏程. 双酚A型环氧树脂的阳离子光固化体系的研究[J]. 宇航材料工艺, 2007, (3): 25-27.
[25] 许大蔚, 黎杰鹏, 吴丁材, 等. 不饱和聚酯树脂的紫外光固化研究[J]. 热固性树脂, 2015, 30(2): 7-12.
[26] 翁子骧, 黄笔武, 谌伟庆, 等. 双酚A型环氧树脂作为主要组分的紫外光固化涂料的制备及性能[J]. 南昌大学学报(理科版), 2010, 34(3): 249-254.
[27] 刘博. 环氧树脂紫外固化工艺及修补技术研究[D]. 南京:南京航空航天大学, 2014.
[28] 赵培仲, 戴京涛, 吉伯林, 等. UV光固化玻璃纤维布/EP-PBMA树脂复合材料的力学性能[J]. 复合材料学报, 2014, 31(5): 1186-1191.
[29] 杨光, 唐卓. 紫外光辐射固化共混改性环氧树脂复合材料的力学和热老化性能[J]. 高分子材料科学与工程, 2008, 24(8): 78-81.
[30] 赵培仲, 魏华凯, 黄旭仁, 等. 光固化碳纤维布/CEP-ES复合材料粘接修理金属损伤结构[J]. 玻璃钢/复合材料, 2015(6): 88-92.
[31] 刘长亮, 鲍传美, 刘琳, 等. 环氧树脂快速固化技术在无人机机体抢修中的应用[J]. 玻璃钢/复合材料, 2015(2): 68-71.
[32] 赵培仲, 魏华凯, 戴京涛, 等. 光固化碳纤维增强树脂基复合材料的研究[J]. 工程塑料应用, 2015, 43(9): 26-30.
[33] Paul Compston, J. Schiemer, A. Cvetanovska. Mechanical properties and styrene emission levels of a UV-cured glass-fibre/vinylester composite[J]. Composite Structures, 2008, (86): 22-26.
[34] 刘芳, 刘梅, 谢海峰, 等. 玻璃纤维预拉伸对增韧光固化树脂基桩力学性能的影响[J]. 口腔医学, 2014, 34(5): 326-329.
[35] 周学刚. 多尺度多维度填料协同增强增韧光固化树脂基口腔材料的制备及性能研究[D]. 北京: 北京化工大学, 2014.
[36] Guoqiang Li, Neema Pourmohamadian, Adam Cygan, et al. Fast repair of laminated beams using UV curing composites[J]. Composite Structures, 2003, (60): 73-81.
[37] Guoqiang Li, Amanuel Ghebreyesus. Fast repair of damaged RC beams using UV curing FRP composites[J]. Composite Structures, 2006, (72): 105-110.
[38] Jui-Hsun,Jeffrey P. Youngblood. Adhesive bonding of carbon fiber reinforced composite using UV-curing epoxy resin[J]. Composites Part B, 2015, (82): 221-225.
[39] 还大军, 刘博, 李勇, 等. 紫外固化环氧树脂复合材料及其修补性能研究[J]. 南京航空航天大学学报, 2014, 46(4): 638-
645.