复合材料科学与工程 ›› 2026, Vol. 0 ›› Issue (6): 97-105.DOI: 10.19936/j.cnki.2096-8000.20260628.011

• 设计与工艺 • 上一篇    下一篇

基于二硫键动态交联的聚脲绝缘材料优化研究

汪帆, 王阳*, 贾铮, 陆俊俊, 刘同宝, 钱苗旺, 王伟华, 张建军   

  1. 国网江苏省电力有限公司 连云港供电公司,连云港 222000
  • 收稿日期:2025-04-14 发布日期:2026-07-03
  • 通讯作者: 王阳(1985—),男,工程师,学士,研究方向为输电线路运维、检修,capediem1224@126.com。
  • 作者简介:汪帆(1991—),男,工程师,学士,研究方向为输电线路运维、检修以及输电线路六防。
  • 基金资助:
    基于高性能绝缘喷覆材料的输电杆塔间隙绝缘强度提升研究与应用(J2024126)

Optimization of polyurea insulating materials based on dynamic crosslinking of disulfide bonds

WANG Fan, WANG Yang*, JIA Zheng, LU Junjun, LIU Tongbao, QIAN Miaowang, WANG Weihua, ZHANG Jianjun   

  1. Lianyungang Power Supply Company, State Grid Jiangsu Electric Power Co., Ltd., Lianyungang 222000, China
  • Received:2025-04-14 Published:2026-07-03

摘要: 随着输电线路鸟害、异物短路及极端天气引发的绝缘故障呈逐年上升趋势,提升输电杆塔间隙绝缘强度成为亟需解决的难题。本文针对传统绝缘护套性能不足及地电位侧绝缘防护困难的问题,以双(4-羟苯基)二硫醚为扩链剂,通过调控聚丙二醇双(2-氨基丙基醚)分子量配比,合成具有动态二硫键的聚脲材料,并通过红外光谱(FT-IR)、接触角测量、SEM、差示扫描量热法等手段,对材料的化学结构、微观形貌、疏水性、耐化学性能、热学性能及击穿强度进行研究。结果表明:PPG-2000含量增加可显著提升材料疏水性(接触角最高达97.1°),降低吸水率(最低至3.32%);当摩尔比为1.5∶0.5时,击穿强度为20.03 kV/mm。进一步间隙模拟试验显示,4.5 mm厚涂层可使杆塔间隙击穿电压提升4.8%。本研究为输电线路地电位侧绝缘强化提供了新型聚脲材料设计及试验依据,具有重要工程应用价值。

关键词: 输电杆塔间隙, 聚脲, 二硫键, 接触角, 吸水率, 击穿强度

Abstract: With the insulation faults caused by bird damage, foreign object short circuits and extreme weather in transmission lines showing an increasing trend year by year, improving the insulation strength of the gap between transmission towers has become an urgent problem to be solved. This paper aims at the problems of insufficient performance of traditional insulating sheaths and difficult insulation protection on the ground potential side. Using bis-(4-hydroxyphenyl) disulfide as a chain extender and by regulating the molecular weight ratio of polypropylene glycol bis(2-aminopropyl ether), polyurea materials with dynamic disulfide bonds are synthesized. The chemical structure, microstructure, hydrophobicity, chemical resistance, thermal properties and breakdown strength of the material were studied byinfrared spectroscopy(FT-IR), contact angle measurement, SEM and differential scanning calorimetry. The results show that an increase in the content of PPG-2000 can significantly improve the hydrophobicity of the material(with a maximum contact angle of 97.1°) and reduce the water absorption rate(as low as 3.32%). In addition, the breakdown strength is 20.03 kV/mm when the molar ratio is 1.5∶0.5. Further gap simulation tests show that a 4.5 mm thick coating can increase the breakdown voltage of the tower gap by 4.8%. This research provides a new type of polyurea material design and experimental basis for insulation strengthening on the ground potential side of transmission lines, which has important engineering application value.

Key words: transmission tower gap, polyurea, disulfide bond, contact angle, water absorption rate, breakdown strength

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