复合材料圆柱厚壁壳体阵列超声声场研究

doi:10.19936/j.cnki.2096-8000.20260328.003

复合材料科学与工程 ›› 2026, Vol. 0 ›› Issue (3): 21-27.DOI: 10.19936/j.cnki.2096-8000.20260328.003

复合材料圆柱厚壁壳体阵列超声声场研究

李蔚然¹, 李云鹏¹, 李峰忠¹, 罗忠兵^1*, 屈平², 焦慧锋²

1.大连理工大学无损检测研究所,大连 116024;
2.中国船舶科学研究中心深海载人装备全国重点实验室,无锡 214082

收稿日期:2025-01-06 出版日期:2026-03-28 发布日期:2026-04-22
通讯作者: 罗忠兵(1984—),男,博士,教授,博士生导师,研究方向为材料损伤及其无损检测与评价,zhbluo@dlut.edu.cn。
作者简介:李蔚然(2001—),男,硕士研究生,研究方向为材料损伤及其无损检测与评价。
基金资助:
国家自然科学基金(52375527);辽宁省科学技术计划资助项目(2023-MS-102)

Research on array ultrasonic field of cylindrical thick-walled composite

LI Weiran¹, LI Yunpeng¹, LI Fengzhong¹, LUO Zhongbing^1*, QU Ping², JIAO Huifeng²

1. NDT&E Laboratory, Dalian University of Technology, Dalian 116024, China;
2. State Key Laboratory of Deep-sea Manned Vehicles, China Ship Scientific Research Center, Wuxi 214082, China

Received:2025-01-06 Online:2026-03-28 Published:2026-04-22

摘要/Abstract

摘要： 为阐明碳纤维增强树脂基复合材料(Carbon Fiber Reinforced Plastics,CFRP)圆柱厚壁壳体中相控阵超声检测(Phased Array Ultrasonic Testing,PAUT)声场特征,基于CIVA和COMSOL仿真软件开展了声学建模仿真研究。建立了考虑CFRP曲面、叠层、弹性各向异性的声学模型,分析了阵元孔径,预设聚焦深度,内、外R检测位置对PAUT声场分布特征的影响规律。研究发现:随着阵元孔径数N从3增加到12,焦柱范围扩大,当预设聚焦深度为27.5 mm时,焦柱宽度增大了12.9 mm,实际焦点深度从0.3 mm增加到13.2 mm;预设聚焦深度对焦柱宽度影响较小,对实际焦点深度的影响与阵元孔径有关,仅在阵元孔径较大时有一定变化。探头主动轴沿圆柱壳体轴向方向时,可有效避免内、外R检测位置差异对声场的影响。最后,制备3个深度分层缺陷,开展试验检测,验证典型模拟条件,两者结果一致性良好。所得结果有望为CFRP圆柱厚壁壳体的检测工艺制订提供参考和借鉴。

关键词: 碳纤维增强树脂基复合材料, 圆柱, 厚壁, 相控阵超声, 声场仿真

Abstract: To clarify the ultrasonic field characteristics of phased array ultrasonic testing (PAUT) in carbon fiber reinforced plastics (CFRP) cylindrical thick-walled shells, numerical simulation was carried out based on CIVA and COMSOL software. A comprehensive ultrasonic model was established, accounting for curved surfaces, layered structure, and elastic anisotropy. Subsequently, the influence of the array aperture, preset focal depth and inspection positions from inner or outer R side was studied. Results indicate that as the aperture increased from 3 to 12, the focal extent increased. Specifically, the width of focal range increased by 12.9 mm and the actual focal depth increased from 0.3 mm to 13.2 mm at the preset focal depth of 27.5 mm. The influence of the preset focal depth on the width of focal range remained relatively weak, while its impact on the actual focal depth depended on aperture, becoming pronounced only under substantial number of elements. Additionally, the adverse effect from inspection positions of inner or outer R could be mitigated with the primary axis of PAUT probe aligning with the axial direction of cylinder. Finally, three delaminations with different depths were prepared and PAUT experiments were conducted to validate the typical simulated condition, and a good consistency was observed. The results are anticipated to serve as a valuable reference and technical guidance for nondestructive testing of the CFRP cylindrical thick-walled shells.

Key words: carbon fiber reinforced plastics (CFRP), cylinder, thick-wall, phased array ultrasonic testing (PAUT), ultrasonic field simulation

中图分类号:

TB332

李蔚然, 李云鹏, 李峰忠, 罗忠兵, 屈平, 焦慧锋. 复合材料圆柱厚壁壳体阵列超声声场研究[J]. 复合材料科学与工程, 2026, 0(3): 21-27.

LI Weiran, LI Yunpeng, LI Fengzhong, LUO Zhongbing, QU Ping, JIAO Huifeng. Research on array ultrasonic field of cylindrical thick-walled composite[J]. COMPOSITES SCIENCE AND ENGINEERING, 2026, 0(3): 21-27.

参考文献

[1] 罗忠兵, 曹欢庆, 林莉. 航空复材构件R区相控阵超声检测研究进展[J]. 航空制造技术, 2019, 62(14): 67-75.
[2] 王晓旭, 张典堂, 钱坤, 等. 深海纤维增强树脂复合材料圆柱耐压壳力学性能的研究进展[J]. 复合材料学报, 2020, 37(1): 16-26.
[3] HAEGER A, SCHOEN G, LISSEK F, et al. Non-destructive detection of drilling-induced delamination in CFRP and its effect on mechanical properties[J]. Procedia Engineering, 2016, 149: 130-142.
[4] VENKAT R S, BULAVINOV A, SERGEY P. Quantitative non-destructive evaluation of CFRP components by sampling phased array[C]//2nd International Symposium on NDT in Aerospace 2010. 2010: Mo.4.A.4.
[5] 马绪强, 苏正涛. 民用航空发动机树脂基复合材料应用进展[J]. 材料工程, 2020, 48(10): 48-59.
[6] 杨亮, 蔡桂喜, 刘芳, 等. 碳纤维复合材料制孔结构超声无损检测及评价[J]. 中国机械工程, 2023, 34(19): 2327-2332.
[7] 何方成, 王铮, 史丽军. 复合材料制件拐角部位超声检测技术[J]. 材料工程, 2011, 39(7): 80-84.
[8] CASAVOLA C, PALANO F, DE CILLIS F, et al. Analysis of CFRP joints by means of T-pull mechanical test and ultrasonic defects detection[J]. Materials, 2018, 11(4): 620.
[9] JOURNIAC S, LEYMARIE N, DOMINGUEZ N, et al. Simulation of ultrasonic inspection of composite using bulk waves: application to curved components[J]. Journal of Physics: Conference Series, 2011, 269: 012022.
[10] ITO J, BIWA S, HAYASHI T, et al. Ultrasonic wave propagation in the corner section of composite laminate structure: numerical simulations and experiments[J]. Composite Structures, 2015, 123: 78-87.
[11] GAO M, FENG Y, HU X W, et al. Delamination detection in composite pipes using higher harmonic generation of flexural waves[J]. Composite Structures, 2024, 346: 118418.
[12] CAO Y Q, HU X W, NG C T, et al. Diagnostic imaging of debonding in FRP-strengthened reinforced concrete structures using combinational harmonics generated by Rayleigh waves[J]. Engineering Structures, 2024, 314: 118377.
[13] 罗忠兵, 张松, 钱恒奎, 等. CFRP 复杂几何结构区相控阵超声检测建模与声传播规律[J]. 复合材料学报, 2021, 38(11): 3672-3681.
[14] 罗忠兵, 刘振浩, 苏慧敏, 等. 基于阵元指向性的复合材料曲面结构超声表面契合法研究[J]. 机械工程学报, 2022, 58(19): 275-282.
[15] LIN L, CAO H Q, LUO Z B. Dijkstra's algorithm-based ray tracing method for total focusing method imaging of CFRP laminates[J]. Composite Structures, 2019, 215: 298-304.
[16] LUO Z B, KANG J L, CAO H Q C, et al. Enhanced ultrasonic total focusing imaging of CFRP corner with ray theory-based homogenization technique[J]. Chinese Journal of Aeronautics, 2023, 36(1): 434-443.
[17] 张冬梅, 于光, 周正干, 等. 复合材料构件R区的超声相控阵检测实验[J]. 北京航空航天大学学报, 2013, 39(5): 688-692.
[18] BOYCHUK A S, GENERALOV A S, STEPANOV A V, et al. Nondestructive testing of FRP by using phased array ultrasonic technology[C]//The 12^th International Conference of the Slovenian Society for Non-Destructive Testing. Portorož, Slovenia: 2013: 54-58.
[19] NGO A C Y, GOH H K H, LIN K K, et al. Nondestructive evaluation of defects in carbon fiber reinforced polymer (CFRP) composites[C]//Nondestructive Characterization and Monitoring of Advanced Materials, Aerospace, and Civil Infrastructure 2017. Portland: SPIE, 2017: 414-419.
[20] LUO Z B, ZHANG S, JIN S J, et al. Heterogeneous ultrasonic time-of-flight distribution in multidirectional CFRP corner and its implementation into total focusing method imaging[J]. Composite Structures, 2022, 294: 115789.
[21] 苏慧敏, 罗忠兵, 曹欢庆, 等. 提高碳纤维增强树脂基复合材料弹性常数超声表征精度的方法[J]. 复合材料学报, 2016, 33(11): 2510-2516.

复合材料圆柱厚壁壳体阵列超声声场研究

Research on array ultrasonic field of cylindrical thick-walled composite

PDF (PC)

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	高婧, 吴书航, 周月明. 海洋环境下CFRP布加固混凝土圆柱约束有效性系数分析[J]. 复合材料科学与工程, 2025, 0(6): 109-117.
[2]	周欣康, 位浩杰, 陈晓龙, 王佳鑫, 卢大伟, 谢辉. 刀具磨损因素分析及对CFRP制孔质量的影响[J]. 复合材料科学与工程, 2024, 0(4): 111-116.
[3]	梁泽乾, 魏刚, 李想. 复合材料纵向圆形波纹圆柱壳轴向压缩失效特性研究[J]. 复合材料科学与工程, 2023, 0(5): 45-52.
[4]	张振, 王万杰, 彭运松, 曹艳霞, 李想. 偶联剂对碳纤维增强乙烯基树脂复合材料界面性能影响研究[J]. 复合材料科学与工程, 2023, 0(4): 34-40.
[5]	门树林, 张健敏, 高志浩, 温荣严, 骆林, 崔笑晨. 碳纤维与聚酰胺自增强复合材料协同增强体系的制备及其性能研究[J]. 复合材料科学与工程, 2022, 0(6): 41-46.
[6]	翟彦春, 岳修杰, 王鹏昊, 张平, 于晓. 开口角度对复合材料夹芯圆柱壳自由振动的影响[J]. 复合材料科学与工程, 2022, 0(2): 19-22.
[7]	刘相, 严刚, 汤剑飞. 基于应力波的复合材料圆柱壳结构损伤概率成像研究[J]. 复合材料科学与工程, 2021, 0(9): 5-11.
[8]	葛恩德, 尚艳伟, 刘学术, 李汝鹏. 装配间隙对复合材料构件弯曲疲劳性能的影响研究[J]. 复合材料科学与工程, 2021, 0(9): 99-106.
[9]	葛恩德, 尚艳伟, 刘学术, 李汝鹏. 装配工艺参数对复合材料构件弯曲性能的影响[J]. 复合材料科学与工程, 2021, 0(7): 84-92.
[10]	吴双华, 尹冠生, 陈童, 张博. 变刚度圆柱壳屈曲分析及铺丝路径优化[J]. 复合材料科学与工程, 2020, 0(3): 37-43.
[11]	王光和, 梁森, 周运发, 郑长升. 嵌入式阻尼环筋开口圆柱壳的振动性能分析[J]. 复合材料科学与工程, 2020, 0(2): 54-61.
[12]	张继敏, 肖鹏, 刘奎, 刘菲菲. 复合材料帽形长桁加筋曲板的自动化相控阵超声检测技术研究[J]. 复合材料科学与工程, 2020, 0(2): 91-96.
[13]	陈建中, 娄要胜, 吕泳, 张小玉. 立式埋地玻璃钢圆柱壳的稳定性分析[J]. 玻璃钢/复合材料, 2018, 0(1): 23-28.
[14]	陈悦, 朱锡, 李华东, 朱子旭. 轴压作用下缠绕复合材料夹芯圆柱壳力学性能研究[J]. 玻璃钢/复合材料, 2016, 0(7): 5-8.
[15]	胡鑫, 徐任信, 王钧, 刘成国. 基于频率选择表面双层吸波复合材料制备及研究[J]. 玻璃钢/复合材料, 2016, 0(7): 74-78.