复合材料科学与工程 ›› 2024, Vol. 0 ›› Issue (11): 114-119.DOI: 10.19936/j.cnki.2096-8000.20241128.016

• 应用研究 • 上一篇    下一篇

激光处理在风电叶片拉挤板中的应用研究

毛雅赛1,2, 毛义梅1,2*, 彭冰冰1, 穆加权3   

  1. 1.北京玻钢院复合材料有限公司,北京 102101;
    2.北玻院(滕州)复合材料有限公司,滕州 277500;
    3.中材科技股份有限公司 山东分公司,滕州 277500
  • 收稿日期:2023-08-24 出版日期:2024-11-28 发布日期:2025-01-14
  • 通讯作者: 毛义梅(1993—),女,硕士研究生,工程师,主要从事复合材料成型工艺技术方面的研究,1260225975@qq.com。
  • 作者简介:毛雅赛(1987—),女,硕士研究生,高级工程师,主要从事复合材料成型工艺技术方面的研究。
  • 基金资助:
    年产3万吨高性能碳纤维建设项目;中国建材集团攻关专项(2021HX1617)

Application research of laser treatment in the wind turbine blade pultruded planks

MAO Yasai1,2, MAO Yimei1,2*, PENG Bingbing1, MU Jiaquan3   

  1. 1. Beijing Composite Materials Co., Ltd., Beijing 102101, China;
    2. Beijing FRP Institute Tengzhou Composite Materials Co., Ltd., Tengzhou 277500, China;
    3. Shandong Branch, Sinoma Science & Technology Co., Ltd., Tengzhou 277500, China
  • Received:2023-08-24 Online:2024-11-28 Published:2025-01-14

摘要: 在风电叶片成型时,通常将拉挤板叠放于叶片蒙皮上,拉挤板和蒙皮之间及拉挤板之间的粘接通过灌注树脂完成,如果这两个界面粘接效果不好,则在叶片成型时存在脱黏的风险。以此为背景,本文研究了激光处理在风电叶片拉挤板中的应用,通过分析不同处理速度下板材拉剪性能、层间剪切性能(拉挤板+层合板)和表面形貌,来探究CO2激光最佳处理速度,并比较了经激光处理和脱模布处理的拉挤板的表面官能团、粗糙度、力学性能和二次粘接性能。结果表明:当处理功率为100 W、处理速度为1 500 mm/s时,板材表面树脂被烧蚀掉,纤维裸露出来但未出现损伤,为试验最佳工艺参数组合。采用最佳激光工艺参数组合处理的拉挤板,获得与脱模布处理拉挤板相当的粗糙度、力学性能和二次粘接性能。激光表面处理技术处理速度快,有助于拉挤提速,可避免脱模布处理工艺造成的浪费和环境污染、不利于拉挤提速增效等缺点,为拉挤板表面处理工艺提供了新思路。

关键词: 风电叶片拉挤板, 激光处理, 脱模布, 二次粘接性能, 复合材料

Abstract: When forming wind turbine blades, the pultruded planks were usually stacked on the blade skin, and the bonding between the pultruded planks and the skin, as well as between the pultruded planks, were completed by injecting resin. However, if the bonding effect between interfaces was not good, there is a risk of detachment. Against this background, this article studied the application of laser treatment in wind turbine blade pultruded planks. By analyzing the tensile and shear properties, interlaminar shear test (pultruded plank +laminate), and surface morphology of plates under different processing speeds, the optimal CO2 laser processing speed was explored and the surface functional groups, roughness, mechanical properties, and secondary bonding properties of pultruded planks treated with laser and peel ply were compared. The results showed that when the processing power was 100 W and the processing speed was 1 500 mm/s, the resin on the surface of the board was ablated, and the fibers were exposed without any damage, making it the optimal combination of process parameters for the experiment. The pultruded planks treated with the optimal combination of laser process parameters achieved roughness, mechanical properties, and secondary bonding performance equivalent to that of the peel ply treatment. Laser surface treatment technology has fast processing speed, helps to increase extrusion speed, and can avoid the disadvantages of waste, environmental pollution and not conducive to increasing extrusion speed and efficiency caused by peel ply treatment process. It provided a new idea for the surface treatment process of pultruded planks.

Key words: wind turbine blade pultruded planks, laser treatment, peel ply, secondary bonding performance, composites

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