COMPOSITES SCIENCE AND ENGINEERING ›› 2025, Vol. 0 ›› Issue (9): 65-74.DOI: 10.19936/j.cnki.2096-8000.20250928.009

• DESIGN AND TECHNIQUE • Previous Articles     Next Articles

Influence of chamfering angle on the curing deformation characteristics of L-shaped composite truss

WANG Yan1, HUANG Yongyong2, LI Yichao3*   

  1. 1. The Twenty-seventh Research Institute of China Electronics Technology Group Corporation, Zhengzhou 450047, China;
    2. National Engineering Research Laboratory of Resin Based Structure and Functional Materials Technology, Hubei Sanjiang Aerospace Hongyang Electromechanical Co., Ltd., Xiaogan 432100, China;
    3. School of Aerospace Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
  • Received:2025-04-27 Published:2025-10-23

Abstract: To solve problems of structure assembly difficulty and loading reliability reduction caused by curing deformation of U-shaped composite trusses, this paper established a composite material curing deformation simulation model under the framework of ABAQUS. Based on this model, the effects of structural shape and layup angle on the cure deformation of L-shaped composite truss were investigated. By comparing with the experimental results of the curing deformation of three asymmetric layups of L-shaped composite trusses, it was found that the maximum calculation error of the simulation model was 11%. Based on this model, the curing residual stress field and curing deformation characteristics of L-shaped composite trusses with lay-up angles of [0/0/45/-45]S, [0/90/45/-45]S, [90/90/45/-45]S were investigated under different chamfer radii. The results showed that the chamfer radius and lay-up angle of the composites significantly affected the curing deformation and residual stress of the components. With the increase of chamfering radius, the curing residual stresses and deformations of the three layup specimens showed a decreasing trend. Under the same chamfering radius, the curing deformation and residual stress of the [0/90/45/-45]S specimen was the smallest among the three ply designs. These results indicated that increasing the chamfering angle of the L-shaped truss and designing a reasonable and uniform layup angle can help to reduce the curing deformation of the L-shaped composite truss.

Key words: composites, curing deformation, finite element simulation, chamfering angle, layup orientation

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